Do not let the cylinder get too hot or be exposed to excessive heat.Do not use excessive force when opening or closing the valve.Do not use metal tools when changing a cylinder.Do not operate forklifts that appear to have incomplete or improper repairs to the fuel system.What should an operator not do when changing a propane tank (cylinder)? Back to top Make sure the hose is not kinked, twisted, or unsafely sticking out from the forklift.If no leaks are detected, slowly open the valve fully.Tag any defective cylinders, hoses, or components for repair by qualified persons.If the leak persists, put the forklift out of service. Reconnect the hose and check for leaks again.If the leak persists, try a fresh cylinder. Remove the hose, and check the valve and hose connections for dirt and debris.

If you detect a leak, close the valve and:.

Look (for frost or bubbles if using a solution).

If available, use a soap and water solution or a leak detector. A one to two-second hissing sound is normal and any longer indicates a leak.

Open the valve on the cylinder slowly and check for leaks.

Valve is designed to be tightened by hand.

Connect the fuel supply hose to the cylinder.

Adjust the cylinder until it is properly aligned with the positioning pin to ensure the pressure relief valve is orientated correctly.

Lift the replacement cylinder into position using a proper lifting technique.

Tag them for repair and store them safely.

Inspect the replacement cylinder for damage.

Remove the empty cylinder using both hands (empty cylinders can be.

Undo the latch or straps that secure the cylinder to the forklift.

Disconnect the fuel supply hose from the cylinder.

Turn the ignition key to the off position.

This step ensures that the fuel supply hose is empty.

Run the engine until it is out of fuel, and it stops.

With the forklift engine running, dismount the forklift and close the valve on.

Wear eye protection and gloves such as leather or insulated neoprene.

Lower the forks to the ground and apply the

Park the forklift in a low-traffic and well-ventilated area.

Procedure for changing propane (LPG) cylinders: What steps should operators follow when changing fuel tanks? Back to top

For repairs, use only components that agencies such as the CSA Group (Canadian Standards Association) have approved.

Make sure that only qualified persons repair cylinders and forklift fuel systems.

Close the cylinder valve before disconnecting the cylinder from forklifts.

Exchange removable cylinders outdoors or in well-ventilated areas, away from sources of ignition.

Wear the appropriate protective gloves while connecting or disconnecting a cylinder to equipment.

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Forklift propane tank